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Durable Twin Screw Extruder Screw Elements for Polymer Processing and Compounding Lines

제품 상세정보

브랜드 이름: Zhitian

인증: Iso:9001

모델 번호: 77

문서: Screw Barrel & Elements.pdf

지불과 운송 용어

최소 주문 수량: 1

가격: Timely Quotation

포장 세부 사항: 나무 케이스

배달 시간: 5-60

지불 조건: t/t, l/c

공급 능력: 500 세트/달

최상의 가격을 얻으세요
강조하다:
재료 유형:
W6Mo5Cr4V2 / 38CrMoAl / Cr12MoV / SKD61 / PM-HIP(SAM26, SAM39, CPM10V, CPM9V)
처리 방법:
정밀 CNC 가공 + 열처리
경도 범위:
HRC 56–68(재료에 따라 다름)
표면 처리:
질화 / 연마 / 코팅 선택 사항
응용 프로그램 필드:
플라스틱 컴파운딩 / 마스터배치 / 엔지니어링 폴리머 / 고무압출
나사 요소 유형:
이송 요소 / 반죽 블록 / 혼합 요소 / 전환 요소
호환성:
Coperion, Leistritz, Theysohn, JSW 및 기타 트윈 스크류 압출기에 적합
공차 정확도:
≤ 0.02mm, 3D CMM 검사됨
재료 유형:
W6Mo5Cr4V2 / 38CrMoAl / Cr12MoV / SKD61 / PM-HIP(SAM26, SAM39, CPM10V, CPM9V)
처리 방법:
정밀 CNC 가공 + 열처리
경도 범위:
HRC 56–68(재료에 따라 다름)
표면 처리:
질화 / 연마 / 코팅 선택 사항
응용 프로그램 필드:
플라스틱 컴파운딩 / 마스터배치 / 엔지니어링 폴리머 / 고무압출
나사 요소 유형:
이송 요소 / 반죽 블록 / 혼합 요소 / 전환 요소
호환성:
Coperion, Leistritz, Theysohn, JSW 및 기타 트윈 스크류 압출기에 적합
공차 정확도:
≤ 0.02mm, 3D CMM 검사됨
Durable Twin Screw Extruder Screw Elements for Polymer Processing and Compounding Lines
Product Overview

The screw elements used in twin screw extruders are the essential components that define the efficiency, stability, and product quality of the entire extrusion process.
ZHITIAN screw elements are designed for continuous, high-load, and high-shear applications, ensuring excellent mixing and conveying performance while maintaining superior durability.

Each element is precision-machined using CNC equipment to achieve exact dimensional tolerance and perfect interlocking fit between segments. This precision guarantees stable torque transfer, optimized melt flow, and uniform material distribution.

ZHITIAN employs advanced materials such as 38CrMoAl nitrided steel, W6Mo5Cr4V2 high-speed tool steel, and PM-HIP grades (SAM26, SAM39, CPM10V, CPM9V). These materials deliver outstanding resistance against wear, corrosion, and high temperature — ensuring long-term reliability in polymer, masterbatch, and engineering plastics extrusion.

Durable Twin Screw Extruder Screw Elements for Polymer Processing and Compounding Lines 0

Technical Attributes
Attribute Description
Material Options 38CrMoAl, W6Mo5Cr4V2, SAM26, SAM39, CPM10V, CPM9V
Hardness (HRC) 58–68, depending on material and heat treatment
Surface Treatment Nitriding, Polishing, or Coating as per request
Precision Tolerance ±0.01 mm for intermeshing accuracy
Applicable Extruder Brands Coperion, Leistritz, Theysohn, JSW, SM, USEON
Working Function Conveying, Mixing, Shearing, Plasticizing
Application Industries Plastic Compounding, Chemical, Rubber, Biomaterial
Manufacturing Process CNC Machining + Quality Inspection + Heat Treatment
Advantages
  • Extended service life through advanced alloy materials
  • High consistency between screw elements for precise assembly
  • Reduced energy loss and smoother material flow
  • Customizable design to fit any twin screw extruder model
  • Excellent balance of wear and corrosion resistance
Applications
  • Plastic compounding and masterbatch production
  • Rubber and elastomer blending
  • Engineering polymer modification
  • Corrosive or high filler extrusion materials
  • Food and biodegradable polymer processing
Why Choose ZHITIAN

With over 20 years of experience in the twin screw extrusion industry, ZHITIAN specializes in manufacturing screw elements, barrels, and gearboxes for co-rotating twin screw extruders.
Our products are widely used across Europe, America, and Southeast Asia, backed by strong R&D capability, precision machining, and strict quality control.

FAQ
Q1: How does material choice affect screw element performance?
A1: The material determines hardness, wear resistance, and corrosion stability. For high-fill or high-shear compounds, PM-HIP materials such as SAM39 or CPM10V are recommended.
Q2: Are ZHITIAN screw elements compatible with other extruder brands?
A2: Yes. Our elements are fully interchangeable with most international twin screw extruder brands, ensuring seamless replacement.
Q3: What quality tests are performed before shipment?
A3: Each element undergoes hardness inspection, 3D measurement, and surface roughness testing to ensure accuracy and durability.
Q4: Can I order custom geometry for specific material flow patterns?
A4: Absolutely. ZHITIAN provides design optimization based on your screw layout, material type, and process requirements.
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