제품 상세정보
브랜드 이름: zhitian
인증: iso9001
모델 번호: 30-135
문서: Screw Barrel & Elements.pdf
지불과 운송 용어
최소 주문 수량: 1개 조각
가격: 협상 가능
포장 세부 사항: 방지 필름 + 충격 방지 폼 + 목재 상자
배달 시간: 10-60 일
지불 조건: T/T,L/C
공급 능력: 500 세트/달
적용산업: |
이축 스크류 압출기 영역 |
Hs 코드: |
8477900000 |
기능 효과: |
마모 및 부식 저항 |
맞춤화: |
그리기 또는 샘플이 허용됩니다 |
열처리: |
진공 열처리 |
직경 범위: |
φ10-c 500mm |
유형: |
기준 |
처리 공차: |
± 0.02 mm |
재료: |
TiCN 탄질화물 합금 |
판매 후 서비스 제공: |
해외인 기계, 온라인 지원, 비디오 기술 지원, 무료 예비품을 서비스할 수 있는 엔지니어들 |
어플리케이션: |
리튬 배터리 슬러리 혼합(양극 및 양극) |
프로세스: |
정확성 CNC 기계가공 |
성능: |
높은 마모 및 내식성 |
충격 강도: |
슬러리 혼합 조건에 최적화됨 |
기술: |
ZHITIAN 소재 혁신 |
호환성: |
글로벌 트윈 스크류 압출기의 OEM 교체 |
표면 마무리: |
정밀한 광택 처리, 잔류물이 적은 디자인 |
운영 조건: |
연속 혼합 및 펄스 냉각 |
인증: |
ISO9001 Quality Management System |
적용산업: |
이축 스크류 압출기 영역 |
Hs 코드: |
8477900000 |
기능 효과: |
마모 및 부식 저항 |
맞춤화: |
그리기 또는 샘플이 허용됩니다 |
열처리: |
진공 열처리 |
직경 범위: |
φ10-c 500mm |
유형: |
기준 |
처리 공차: |
± 0.02 mm |
재료: |
TiCN 탄질화물 합금 |
판매 후 서비스 제공: |
해외인 기계, 온라인 지원, 비디오 기술 지원, 무료 예비품을 서비스할 수 있는 엔지니어들 |
어플리케이션: |
리튬 배터리 슬러리 혼합(양극 및 양극) |
프로세스: |
정확성 CNC 기계가공 |
성능: |
높은 마모 및 내식성 |
충격 강도: |
슬러리 혼합 조건에 최적화됨 |
기술: |
ZHITIAN 소재 혁신 |
호환성: |
글로벌 트윈 스크류 압출기의 OEM 교체 |
표면 마무리: |
정밀한 광택 처리, 잔류물이 적은 디자인 |
운영 조건: |
연속 혼합 및 펄스 냉각 |
인증: |
ISO9001 Quality Management System |
In lithium battery manufacturing, twin screw extruders are key to achieving uniform and efficient slurry mixing for cathode and anode materials.
However, screw elements are frequently exposed to abrasive powders, chemical solvents, and continuous shear stress, making material selection a critical factor for production stability and maintenance costs.
For procurement professionals, the goal is to find a balance between durability, cost-effectiveness, and supply consistency.
ZHITIAN’s TiCN (Titanium Carbonitride) screw elements offer a proven solution that meets these requirements while ensuring compatibility with major extruder systems.
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| Evaluation Criteria | Procurement Perspective |
|---|---|
| Wear Resistance | TiCN outperforms standard tool steel and PM alloys in abrasive slurry mixing conditions. |
| Chemical Stability | Excellent resistance against NMP, lithium salts, and carbon-based compounds. |
| OEM Interchangeability | Fully compatible with major extruder brands for direct replacement. |
| Long-Term Value | Extended service life reduces overall maintenance and downtime costs. |
| Supply Reliability | In-house material development ensures steady quality and delivery stability. |
Procurement decisions in modern extrusion lines increasingly focus on total cost of ownership (TCO) rather than just purchase price. TiCN’s superior performance delivers measurable savings throughout the equipment lifecycle.
Developed through advanced powder metallurgy, TiCN (Titanium Carbonitride) combines the best of both carbide and nitride materials:
High hardness from TiC (Titanium Carbide) — provides outstanding wear resistance
Toughness from TiN (Titanium Nitride) — enhances impact and fatigue strength
Corrosion resistance — stable in chemical-rich lithium slurry environments
This unique balance of properties makes TiCN ideal for lithium-ion battery slurry mixing, solid-state battery materials, and other high-shear, chemically active extrusion processes.
TiCN screw elements are widely applied in:
Cathode slurry preparation (LFP, NCM, NCA, etc.)
Anode slurry mixing (graphite, Si-C composite, carbon black)
Binder and conductive agent compounding
High-viscosity electrode paste production
Pilot and mass production extrusion systems
ZHITIAN’s TiCN elements are available as OEM replacements or custom-engineered designs, ensuring perfect mechanical compatibility and consistent process performance.
| Key Parameter | Procurement Advantage |
|---|---|
| Extended Service Life | Reduces part replacement frequency and maintenance downtime |
| Stable Quality | Consistent performance through internal TiCN alloy production |
| Traceability | Each batch includes complete inspection and test documentation |
| Custom Fit | Designed for specific extruder models and application needs |
| Process Efficiency | Enhanced mixing and reduced contamination for higher yield |
| Sustainability | Longer lifespan reduces material waste and resource usage |
For every TiCN screw element, ZHITIAN provides comprehensive inspection and verification, including:
Alloy composition testing and microstructure analysis
Mechanical performance validation (impact, wear, corrosion resistance)
Dimensional precision reports via CMM inspection (≤0.02 mm tolerance)
Traceable quality documents, including material certificates and inspection records
Custom SOP/SIP documentation to align with client-specific inspection protocols
These procedures ensure that every delivered component meets international quality standards and maintains consistent performance in demanding extrusion environments.
Q1: Why choose TiCN screw elements for battery slurry applications?
Because TiCN provides a balanced combination of hardness, toughness, and corrosion resistance, ideal for lithium slurry’s abrasive and chemical characteristics.
Q2: Can TiCN screw elements replace original OEM parts?
Yes. They are fully compatible with major extruder brands and can be used as direct OEM replacements.
Q3: How does ZHITIAN ensure the quality of TiCN materials?
All TiCN alloys are developed in-house and undergo chemical analysis, mechanical property testing, and precision inspection before shipment.
Q4: Can the screw element geometry be customized?
Yes. Geometry, conveying section length, and kneading configurations can be tailored according to your process and throughput requirements.
Q5: How stable is the delivery and supply process?
ZHITIAN maintains a well-established production and inventory system to ensure consistent and reliable delivery for domestic and international clients.
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